FAA Audit of Boeing’s 737 Production Uncovers Troubling Quality Control Issues
Byline: The Editorial Team
Introduction
The Federal Aviation Administration (FAA) recently conducted an audit into Boeing’s 737 Max jet production process and uncovered a significant number of quality control issues. The audit, triggered by a door plug incident on an Alaska Airlines flight, revealed concerning findings regarding both Boeing and supplier Spirit AeroSystems.
FAA Discovers Quality Control Issues
The FAA’s audit exposed several issues throughout Boeing’s 737 Max jet production process. Mechanics at Spirit AeroSystems, a key supplier for Boeing, were found using unconventional tools such as a hotel key card and dish soap to test compliance, indicating a lack of acceptable quality control standards.
Inconsistencies in Manufacturing Process
The audit findings, reviewed by sources, exposed a troubling and inconsistent manufacturing process at Boeing. The company failed 33 out of 89 product audits, raising concerns of alleged noncompliance. Spirit AeroSystems, responsible for manufacturing the body of the 737 Max jets, failed seven out of 13 product audits conducted by the FAA.
Startling Details at the Fuselage Manufacturing Plant
The audit highlighted shocking details at Spirit AeroSystems’ fuselage manufacturing plant in Wichita, Kansas. FAA auditors witnessed mechanics using a hotel key card to check the seal on a door, as well as the application of dish soap as a lubricant in the fit-up process. The audit document emphasized the vague and unclear instructions provided to mechanics, which potentially contributed to the quality control issues.
Boeing’s Response
Boeing, thus far, has not provided any comments on the audit’s findings. The FAA has withheld the release of the complete findings due to ongoing investigations into the door plug incident and Boeing’s response. However, the company has been mandated to develop a comprehensive plan of action to address the systemic quality-control issues within 90 days.
Investigations and Next Steps
The National Transportation Safety Board is also conducting an investigation into the door panel blow-out incident. Additionally, the Justice Department has initiated a criminal probe into Boeing, further highlighting the seriousness of the situation.
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Conclusion
The FAA’s audit of Boeing’s 737 Max jet production process has brought several critical quality control issues to light. The use of makeshift tools and a lack of clear instructions raises concerns regarding the company’s manufacturing process. Boeing is now required to take immediate corrective actions to address the myriad of problems uncovered during the audit. Investigations by the National Transportation Safety Board and the Justice Department will provide further insights into the incident’s underlying causes and hold any responsible parties accountable.
Source: Respectable News
