Monday, December 8, 2025

Igus 7th Axis: Expanding Robot Workspace for Under €4,000

by Rachel Kim – Technology Editor

Igus Launches Affordable 7th Axis for LightweightRobots, Expanding Workspace for Under €5,000

COLOGNE, ​GERMANY Industrial automation ‌specialist igus‍ has ⁢introduced⁣ a new 7th axis‍ solution designed to considerably expand⁢ the working range of lightweight ​robots, and crucially, at a price point starting under €5,000 (net). The system aims to solve a common pain‌ point for companies integrating linear axes with robot controls, offering a plug-and-play solution that reduces development time and costs.

Many companies are⁣ looking to increase the workspace​ of their lightweight joint-arm‍ robots, but often struggle with⁤ seamlessly connecting a linear axis to‌ the existing robot control system.⁢ Igus’s new 7th axis directly addresses this challenge, quadrupling the workspace and integrating directly into ⁢the control via⁤ a dedicated​ software⁣ plugin. According ‍to ‍igus, 500 systems are already deployed globally.

“We have heard from many companies that the elaborate connection ‍of a 7th axis is‍ currently a Pain-point that makes projects unnecessarily complex,” says Alexander⁢ Mühlens, authorized ⁣representative and head⁤ of low-cost automation at igus.

The new software ⁣plugin supports controls from major manufacturers including Epson, Dobot, Igus, Omron, Universal Robots (UR20/UR30), and the FANUC ⁣CRX series. Early adopters⁤ are reporting savings of up to €10,000 in development costs thanks to the “plug-to-program” principle. The control automatically recognizes the axis after installation,allowing programming and⁤ operation through the robot’s standard teach pendant.Safety features,including⁣ emergency off ⁣relays,are pre-integrated,eliminating the need for additional engineering.

How ‌it Works:

The system is built around an aluminum rail up⁢ to 6,000 ‌mm long,‌ with a sled sliding on four bearings made of igus’s lubricating-free plastic. It utilizes a timing belt drive reaching speeds of up to 0.6 m/s with a positioning accuracy ⁤of ± 0.3 mm. Adapter kits are ‌available to mount robots from various ⁣manufacturers onto the sled, and energy chains⁣ protect cables during movement. igus emphasizes the importance of cable management, noting that approximately 35% of robot failures are attributed to issues in‌ this area.

Pricing & Availability:

The 7th ​axis is available starting at €2,313 (net), including the rail, sled, and drive. Control cabinet integration adds an additional €2,800. The system boasts ‍a payload capacity of up to 55 kg ‌and a lifting path of up ⁣to 6,000 mm, depending on the configuration.Adapter kits for ⁤other robot manufacturers are available, and a configurator provides detailed ​specifications.

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