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AFP

First 3D-printed rocket fails to reach orbit

The third attempt will not have been good. The first 3D-printed rocket lifted off from Cape Carnival, Florida in the United States on Wednesday, but failed to reach orbit due to an “anomaly” during second-stage separation, according to a live broadcast. This third failure follows two previous attempts canceled at the last minute due to technical problems. This mission, called “Good luck, have fun” (“Good luck, have fun”, in French), is closely scrutinized because 3D printed rockets could represent a small revolution in the launch industry. The rocket Terran 1, from Californian start-up Relativity Space, was to collect data and demonstrate that a 3D-printed rocket could withstand the rigors of liftoff and spaceflight. In total, 85% of the rocket’s mass was printed in 3D, and the company is aiming for 95% in the future. Main advantage of the technique: greatly simplifying the manufacturing process and thus reducing costs. With its large 3D printing robots, the company claims to divide by 100 the number of parts compared to a traditional rocket. It also highlights the speed of the method: 60 days, from raw material to finished product. Terran 1 is 33.5 meters high and just over 2 meters in diameter. Its first stage has nine engines, also printed in 3D. Its objective: to be able to place 1,250 kg in low Earth orbit (small satellites, for example), which makes it a light launcher. But this first flight does not contain a payload. The rocket should have reached, 80 seconds after takeoff, the point where the aerodynamic force exerted on the machine is the highest (max Q, in the jargon). This is the crucial stage of flight, according to the young boss of Relativity Space. “We have already proven on the ground what we hope to prove in flight — that when the dynamic pressure and the tension on the vehicle are 3D printed structures can withstand these forces,” Tim Ellis tweeted in early March. – “Unprecedented” – After the separation of the first stage of the rocket, the second should have continued on its way until reaching Earth orbit — 8 minutes after liftoff. Achieving this stage on the first flight would have been “unprecedented”, said Tim Ellis. Indeed, the rocket uses methalox as fuel, a mixture of liquid oxygen and liquefied natural gas ( essentially methane). If it had succeeded in reaching orbit, it would be the first rocket using this fuel to do so. Relativity Space, which promotes the long-term vision of humanity living on several planets, argues that it is is the fuel “of the future”, the easiest to produce on Mars. The rockets in development Vulcan, from United Launch Alliance (ULA), and Starship, from SpaceX, must also use this fuel. A first attempt to launch Terran 1 had been aborted on March 8 due to a fuel temperature problem. Then, on March 11, the takeoff had been canceled twice in the last seconds of the countdown, first because of a problem automation, then because of a concern for fuel pressure.- Booming demand -Whatever the degree of success of the maiden flight of Terran 1, the data collected will also be used for the development of its big sister: Terran R. This larger rocket, also developed by Rela tivity Space, will have to be able to transport 20,000 kg to low orbit. The company has already signed contracts worth 1.65 billion dollars, the majority for Terran R, according to Tim Ellis. One of them was with the OneWeb company, whose constellation of satellites is to provide internet from space. a huge shortage right now in this class of payload,” Tim Ellis tweeted. therefore launched in recent years to meet booming demand. The number of satellites launched has increased from around 120 in 2012 to more than 2,700 in 2022, according to the specialist company Euroconsult.la/vgr/nzg/roc

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