Beijing Dayuan Nonwovens Reports Record Sales, Plans Strategic Facility Shifts
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Beijing Dayuan Nonwovens, a leading manufacturer of air through bonded nonwovens, announced 2024 sales of $109 million, a 10.23% increase over the previous year. The company is simultaneously expanding production capacity while strategically repositioning its manufacturing footprint to optimize for future growth in the rapidly evolving hygiene market.
This surge in revenue reflects growing demand for soft, high-performance materials in baby care and feminine hygiene products, particularly in emerging markets. dayuan’s strategic investments in automation, data analytics, and research & development are positioning it to capitalize on this trend, while a planned facility consolidation will streamline operations and focus resources on key production hubs.
Production Expansion and Facility Realignment
Dayuan currently operates four manufacturing plants across China, located in Tianjin, Suzhou, Yangzhou, and changshu. The Changshu facility, acquired from JNC Corporation in September 2024, will be closed within the next two years as its lease expires.The company intends to seek a replacement site, but will prioritize expansion at its Yangzhou and Tianjin locations in the interim.
Between 2024 and 2025,Dayuan added five new air through lines at its Yangzhou and Tianjin plants. These additions are designed to enhance both production efficiency and product quality. The company will gradually decommission older equipment as the new lines become fully operational.
Market Trends and Product Innovation
Executives at Beijing Dayuan predict a global shift towards air through bonded materials in personal care products. With the popularity of soft materials, there will inevitably be a trend worldwide to use air through as the top sheet and backsheet of sanitary napkins, diapers, especially high-tier personal care hygiene products
, they stated. This trend is gaining traction in South Asia, Europe, the Middle East, and South America.
Dayuan’s annual production capacity currently stands at 61,500 tons. The company’s products, such as apertured air through topsheets offering a soft feel and rapid liquid absorption, and 0.8 denier air through diaper outcovers providing a delicate touch, have garnered positive consumer feedback worldwide.
Did You Know?
air through bonding is a thermal point bonding process that creates a soft, bulky nonwoven fabric ideal for hygiene applications.
Investment in Research and Development
To maintain its competitive edge, dayuan has established an innovation center in Yangzhou. This center focuses on both process and product innovation, guided by market demand. The company plans to continue investing heavily in R&D,developing a comprehensive innovation system encompassing product design,quality control,and service enhancements. These efforts will extend beyond the Chinese market, with a focus on global expansion.
Pro Tip:
when evaluating nonwoven materials,consider factors like softness,liquid absorption,breathability,and overall comfort.
| Metric | Value |
|---|---|
| 2024 Sales | $109 million |
| Sales Increase (2023-2024) | 10.23% |
| Annual Production Capacity | 61,500 tons |
| number of Plants | 4 |
| New Air Through Lines (2024-2025) | 5 |
Dayuan has implemented automation and a comprehensive data analysis system to optimize its production processes, ensuring traceability and quality control through cloud technology. This commitment to technological advancement underscores the company’s dedication to delivering superior products and maintaining a leadership position in the nonwovens industry.
Air through bonding offers a unique combination of softness, strength, and bulk, making it a preferred choice for hygiene applications.
What innovations do you foresee shaping the future of the hygiene industry? And how will companies like Beijing Dayuan adapt to meet evolving consumer demands?
Background on Air Through Bonding
Air through bonding is a nonwoven fabric manufacturing process where air is forced through a patterned drum, creating thermal points that bond the fibers together. This results in a fabric that is soft, bulky, and absorbent, making it ideal for applications like diapers, feminine hygiene products, and medical dressings. The process allows for a wide range of fiber types to be used, offering flexibility in product design and performance. The global nonwovens market is experiencing steady growth, driven by increasing demand for hygiene products and medical textiles.
Frequently Asked Questions
- What are air through bonded nonwovens? Air through bonded nonwovens are fabrics created by using hot air to melt and bond fibers together, resulting in a soft and absorbent material.
- What are the primary applications of Beijing Dayuan’s nonwovens? The company’s nonwovens are primarily used in baby care and feminine hygiene products.
- What is Beijing Dayuan doing to expand its production capacity? Dayuan is adding new air through lines at its Yangzhou and Tianjin plants and plans to consolidate facilities.
- Where are Beijing Dayuan’s manufacturing plants located? The company has plants in Tianjin, Suzhou, Yangzhou, and Changshu, China.
- What is the significance of the Changshu facility closure? The Changshu facility is being closed due to the expiration of its lease agreement.
- How is Beijing Dayuan investing in innovation? The company has established an innovation center in Yangzhou and is increasing its investment in R&D.