Beijing Dayuan Nonwovens Reports Record Sales, Plans Strategic Facility Shifts
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Beijing Dayuan Nonwovens, a leading manufacturer ofโ air through bonded nonwovens, announced 2024 sales of $109 โคmillion, a 10.23% increase โคover the previous year. The company is simultaneously expanding โproductionโ capacity while strategically repositioning its manufacturing footprint to optimize โคfor future growth in the rapidlyโ evolving hygiene market.
This surge in revenue reflects growing demand for soft, high-performance materials in baby care and feminine hygiene products, particularly inโค emerging markets. dayuan’s strategic investments in automation, โขdata analytics, and research & development are positioning it โขto capitalize on this trend, whileโ a planned facility consolidation will streamline operations and focus resources on key production hubs.
Production Expansion and Facility Realignment
Dayuan currently operates four manufacturing plants across โChina, located in โTianjin, Suzhou, Yangzhou, and changshu. The Changshuโฃ facility, acquired from JNC Corporation โฃin September 2024, will be closed within โฃthe โขnext โtwo years as its lease expires.Theโ company intends to seek aโ replacement site, but โขwill prioritize expansion at its Yangzhou and Tianjin locations in theโ interim.
Between 2024 and 2025,Dayuan added โขfive newโ airโ through lines at its Yangzhou and Tianjin โplants. These additions are designedโ to enhanceโ both production efficiency and product quality. The โcompany will gradually decommission older equipment as the newโข linesโ become fully โคoperational.
Market Trends and Product Innovation
Executives at Beijing Dayuan โฃpredict a globalโค shift towards air through bonded materialsโข in personal care products. With the popularityโข of soft materials, there will inevitably be a trendโฃ worldwide to use air through as the top sheet and backsheet of sanitaryโ napkins, diapers, especially high-tier personalโ care hygiene products
, they stated.โ This trend is gainingโค tractionโข in Southโค Asia,โ Europe, โขthe Middle โEast, and South America.
Dayuan’s annual โคproduction capacity currently stands at 61,500โ tons. The company’s products,โ such as โapertured air through topsheets offering a soft โฃfeel and rapid liquid absorption, and 0.8 denier air through diaper outcovers โproviding โa delicate touch, have garnered positive consumer feedback worldwide.
Did Youโ Know?โ
air through bonding is a thermal point bonding process that creates a โsoft,โข bulky nonwoven fabric ideal for hygiene applications.
Investmentโ in Research and Development
To โคmaintain its competitive edge, dayuan has established an innovation centerโ in Yangzhou. This centerโ focuses on both process and product innovation, guided by market demand. The company plans to continue investing heavily in R&D,developing a comprehensive innovation system encompassing product design,quality control,and service enhancements. These efforts will extendโค beyond the Chinese market, with a focus on global expansion.
Pro Tip:
when evaluating nonwoven materials,consider factors like softness,liquid absorption,breathability,and overall comfort.
| Metric | Value |
|---|---|
| 2024 Sales | $109 โmillion |
| Salesโ Increase (2023-2024) | 10.23% |
| Annualโข Production Capacity | 61,500 tons |
| number of Plants | 4 |
| Newโ Air Through Lines (2024-2025) | 5 |
Dayuan hasโค implementedโข automation and โa comprehensive data analysis system to optimize its production processes, ensuring traceability and qualityโ control through cloud technology. This โcommitment toโค technological advancement underscoresโ the company’sโค dedication to delivering โฃsuperiorโ productsโค and maintaining a leadership โคposition in the nonwovens industry.
Air through bonding โoffers โฃa unique combination of softness, strength, and bulk, making it a preferred choice for hygiene applications.
What innovations do you foresee shaping the future โof the hygiene industry? โข And how will โขcompanies like Beijing Dayuan adapt to meet evolving consumer demands?
Background on Air Through Bonding
Air throughโ bonding is a nonwoven fabric manufacturing process โwhere airโข is forced through a patterned drum, โฃcreating thermal points that โbond the fibers together. Thisโ results in a fabric that is โsoft, bulky, โandโ absorbent, making it ideal forโ applicationsโ like diapers, feminine hygiene products, โคandโค medical dressings. The process allows for a โwide range of fiber โคtypes to be used, offering โflexibility in product design and performance. The global nonwovens market is experiencing steady growth, driven by โincreasing โคdemand forโ hygiene โคproductsโค and medical textiles.
Frequently Asked Questions
- What are airโข through bonded nonwovens? โAirโ through bonded nonwovens โare fabrics created by using hot โair to meltโค and bond fibers together, resulting โin a soft and absorbent material.
- Whatโ are the primary applications of Beijing Dayuan’s nonwovens? โThe company’s nonwovens are primarily used in baby care and feminine hygiene products.
- What is Beijing Dayuan doing toโข expand its production capacity? โ Dayuan is adding newโ air through lines at its Yangzhou andโข Tianjin plants and plans toโ consolidate facilities.
- Where are โBeijing Dayuan’s manufacturing plants located? The company has plants in Tianjin, Suzhou, โฃYangzhou, and โขChangshu, China.
- What is the significance of the Changshu facility closure? The Changshu facility is โbeing closed dueโข to the expiration of its โlease โagreement.
- Howโข is Beijing Dayuan investing in innovation? The company has established โคanโ innovationโ center โin Yangzhou and is increasing its investment in R&D.